Mazak Integrex J-200 X 1000 CNC dreiebenk

Technische Daten:  2021 yom 1100 cutting hours
turning diameter 500 mm
turning length 1016 mm
control Mazatrol Smooth G
axis stroke (X,Y,Z) 450/200/1066 mm
1436 mm
rapid travel x/y/z 40000 mm/min
rapid travel W 30 m/min
Main spindle:
spindle turning speed range 35 – 5000 U/min
Motor output (40%ED) 15 KW
capacity at 100% 11 KW
spindle bore 76 mm
bar material dia. 51 (max 65) mm
spindle nose JIS A-6»
3-jaw chuck Kitagawa B208
milling spindle
turning speed range 12000 U/min
power capacity 7,5 kW
tool taper Capto C6
tool change unit
numbers of positions in the tool changer 36
max. tool diameter 90 mm
max. tool length 210 mm
max. tool weight 5 kg
dimensions of the machine ca. 3,8 x 2,42 x 2,5 m
total power requirement 35 kW
weight of the machine ca. 9,1 t
dimensions of the machine ca. 3,8 x 2,5 x 2,5 m

Description
STANDARD ACCESSORIES
Automatic on/off and warm-up function
Warming up is necessary to avoid problems such as abnormal wear of the sliding
surfaces
and sluggish movement. A sufficient warm-up enables the machine to machine the heat resistance it needs to machine workpieces with a constant, high
constant, high precision.
Automatic reset of the ATC to the initial position (e.g. in the event of a
power failure)
Transformer for the European market
Milling spindle motor AC 7.5 kW / 27.5 Nm (40% ED)
Magazine control panel with numerical display (without tool ID)
Internally cooled ball screw in the axes (X and Z) For high-precision workpiece
machining.
workpiece machining. Prevents heat generation in the ball screw drive and
the thermal effect of the servomotors.
Linear roller guides offer high stability and positioning accuracy due to the
roller guide.
and positioning accuracy.
USB connection (1 port)
Set of manuals in electronic form on CD
Mazak standard colour (F white (fine)/S black)
C-axis input accuracy 0.0001°
Spindle speed 5,000 min-1
NC controlled tailstock
Integrated co-rotating quill MK 4 (1000U)
Tailstock pressure adjustment
B-axis switching in 5-degree steps (clamping on clutch) (positioning 5°)
Process Support Software
Smooth restart function / restart operation
This option enables running process information to be saved when automatic
information when automatic operation is interrupted and enables machining to be
restarted
at the point of interruption. However, the following conditions must be met:- The main programme and sub-programme are both MAZATROL programmes or- The main programme and sub-programme are both EIA/ISO programmes
SAFETY DEVICES
Operator door with locking switch
Double foot switch
Opening and closing of the chuck each by a separate switch.
Hydraulic pressure interlock
Monitoring of the machine’s hydraulic pressure. If the pressure drops, the
machine is
machine is stopped and an alarm is signalled.
Fully enclosed work area
Protection against chips, coolant and access to the work area during automatic
during automatic machining.
Work area lighting
Located on the top of the machine to assist the operator in the effective and
safe
safe set-up and general use of the machine.
Safety measures according to global standard
Extended safety measures 2021
Supplement to option [SD755]:- RFID door lock- Safety foot switch with locking mechanism- Switchable locking function of the steady rest lever arms- Adaptation of electrical/mechanical components in accordance with ISO16090-1
Absolute positioning system (linear axes)
COOLANT SUPPLY
Coolant supply through the milling spindle
Cooling 5 bar through the milling spindle (incl. simultaneous flood cooling)

Flood cooling is provided by additional coolant nozzles on the spindle.
(external cooling) – selection possible via M codes.
Both cooling systems are supplied via a coolant pump.
Coolant tray without chip conveyor
Complete coolant system
Includes pumps, valves, pipework and nozzles for the efficient
production of quality components.
CHUCKS ETC.
Automatic opening/closing of the chuck jaws (via NC command)
Feedback of the chuck status
Feedback of the chuck status via sensors.
8″ power chuck with throughfeed (main spindle) Kitagawa B-208 for
bar passage
HIGH ACCURACY OPTIONS
Pitch error correction input X, Y, Z
MEASUREMENT SYSTEM
Automatic Tool Eye
Measurement of the tools in the machine during set-up operation or for tool
wear correction
tool wear correction and tool breakage detection in automatic mode.
NUMERICAL CONTROL
Function for simultaneous rotation of the turning and milling spindles
Relocation Detector
Mazatrol SmoothG control
19″ LCD colour screen (touch screen)
EIA/ISO package
EIA/ISO – Input function
EIA/ISO – Additional functions
Helical interpolation
3D tool correction
Workpiece coordinate rotation
Geometric function
Scaling
External data input/output
Thread cutting function (G33)
Reversal time feed G93
G37 Tool length measurement
Polar coordinate input (EIA)
The end point of a movement can be specified with radius and angle.
Optional stop (optional stop)
Automatic operation is stopped if the code M01 has been programmed;
the menu for optional stop continues to be displayed inversely
Additional workpiece coordinate systems 300 pieces
User macro (600 variables)
Mazak tapping/drilling cycle Tornado in EIA/ISO. (Only possible on machines
with Y-axis
axis).
This function can be used for helical machining
holes or bores, including the chamfer, of different sizes with just one tool.
size with just one tool.
EIA/ISO drilling cycles (arc, grid, circle, arc, line)
Machining on inclined surfaces
3D coordinate conversion (3D coordinate conversion: G68)
The G68 command can be used to create a new coordinate system by rotating the current workpiece coordinate system around the X, Y or Z axis and
and the workpiece zero point is offset as required.
This makes it easy to create a machining programme for any surface
can be easily created, as it can now be treated as being in the XY plane.
Drawing data direct input function
LAN connection (1 port) for data communication in Ethernet mode
Assignment by automation possible if necessary, in conjunction with the Robot
Interface.
SD Memory Card I/F
Smooth standard software for M/C
MAZACC-2D software (workpiece shape compensation)
MAZACC-3D high-speed software package
Shape compensation for rotating axes
High accuracy control for finishing
Seamless corner point control
Variable acceleration control
Ultra high speed machining mode
Rapid traverse rounding function
Intelligent danger sign (ISS)
During manual and automatic operation, the INTELLIGENT SAFETY SHIELD
(ISS) checks machine sequences for collision hazards in advance, based on the
3D models of the machine
models of the machine components & the commanded movement distances.
If a collision is foreseen, a warning message is immediately
is displayed immediately and the axis movement is stopped.
In the initial state of the machine, the ISS is suppressed until the initial
zero point
zero point feedback has been executed (only for machines for which the zero
point feedback
zero-point feedback is essential).
In this initial test state, the machine operation is subjected to a collision
collision check in all respects (on models of machine, workpiece, clamping
device and cutting tool),
clamping device and cutting tool).
INFO: Special geometries of tools or tool holders are not taken into account in
the
ISS function!
CAD/CAM software
Operating system: Microsoft Windows 10
Smooth AI – Intelligent heat shield
This option enables the compensation of unexpected position errors (workpiece/
tool tip)
tool tip) that can be caused by temperature fluctuations in the machine/
environment.
can be caused by temperature fluctuations in the machine/environment. In
addition to tuning the compensation factor,
the Ai version offers a teach-in function.
Special accessories:- Additional set of manuals in electronic form on CD- Main spindle motor AC 15 kW (20 HP)- Additional work area lighting (LED)- Tool magazine for 36 tools (CAPTO) Type: 1-chain tool magazine- Signal light (3-colour LED), rectangular- Coolant temperature control
Regulates and keeps the coolant temperature constant to
counteract heat distortion.
For this purpose, the coolant is drawn in by the cooler’s built-in pump
cooled and returned to the coolant tank Cannot be combined with local systems.

(Knoll/Mayfran/etc.)- High-pressure cooling 15 bar through the milling spindle (incl. simultaneous
flood cooling).
Flood cooling takes place via additional coolant nozzles on the spindle.
spindle. (external cooling) Selection possible via M codes.- Chip conveyor, hinged belt, lateral ejection, 1000U- Preparation for Multi & Flash Tool System- B-axis indexing 1 degree (clamping with coupling

– Used machine without warranty – all dimensions- All dimensions, weights and performance data are non-binding