Technische Daten:\u00a0 2021 yom 1100 cutting hours
\nturning diameter 500 mm
\nturning length 1016 mm
\ncontrol Mazatrol Smooth G
\naxis stroke (X,Y,Z) 450\/200\/1066 mm
\n1436 mm
\nrapid travel x\/y\/z 40000 mm\/min
\nrapid travel W 30 m\/min
\nMain spindle:
\nspindle turning speed range 35 – 5000 U\/min
\nMotor output (40%ED) 15 KW
\ncapacity at 100% 11 KW
\nspindle bore 76 mm
\nbar material dia. 51 (max 65) mm
\nspindle nose JIS A-6»
\n3-jaw chuck Kitagawa B208
\nmilling spindle
\nturning speed range 12000 U\/min
\npower capacity 7,5 kW
\ntool taper Capto C6
\ntool change unit
\nnumbers of positions in the tool changer 36
\nmax. tool diameter 90 mm
\nmax. tool length 210 mm
\nmax. tool weight 5 kg
\ndimensions of the machine ca. 3,8 x 2,42 x 2,5 m
\ntotal power requirement 35 kW
\nweight of the machine ca. 9,1 t
\ndimensions of the machine ca. 3,8 x 2,5 x 2,5 m<\/p>\n
Description
\nSTANDARD ACCESSORIES
\nAutomatic on\/off and warm-up function
\nWarming up is necessary to avoid problems such as abnormal wear of the sliding
\nsurfaces
\nand sluggish movement. A sufficient warm-up enables the machine to machine the heat resistance it needs to machine workpieces with a constant, high
\nconstant, high precision.
\nAutomatic reset of the ATC to the initial position (e.g. in the event of a
\npower failure)
\nTransformer for the European market
\nMilling spindle motor AC 7.5 kW \/ 27.5 Nm (40% ED)
\nMagazine control panel with numerical display (without tool ID)
\nInternally cooled ball screw in the axes (X and Z) For high-precision workpiece
\nmachining.
\nworkpiece machining. Prevents heat generation in the ball screw drive and
\nthe thermal effect of the servomotors.
\nLinear roller guides offer high stability and positioning accuracy due to the
\nroller guide.
\nand positioning accuracy.
\nUSB connection (1 port)
\nSet of manuals in electronic form on CD
\nMazak standard colour (F white (fine)\/S black)
\nC-axis input accuracy 0.0001\u00b0
\nSpindle speed 5,000 min-1
\nNC controlled tailstock
\nIntegrated co-rotating quill MK 4 (1000U)
\nTailstock pressure adjustment
\nB-axis switching in 5-degree steps (clamping on clutch) (positioning 5\u00b0)
\nProcess Support Software
\nSmooth restart function \/ restart operation
\nThis option enables running process information to be saved when automatic
\ninformation when automatic operation is interrupted and enables machining to be
\nrestarted
\nat the point of interruption. However, the following conditions must be met:- The main programme and sub-programme are both MAZATROL programmes or- The main programme and sub-programme are both EIA\/ISO programmes
\nSAFETY DEVICES
\nOperator door with locking switch
\nDouble foot switch
\nOpening and closing of the chuck each by a separate switch.
\nHydraulic pressure interlock
\nMonitoring of the machine’s hydraulic pressure. If the pressure drops, the
\nmachine is
\nmachine is stopped and an alarm is signalled.
\nFully enclosed work area
\nProtection against chips, coolant and access to the work area during automatic
\nduring automatic machining.
\nWork area lighting
\nLocated on the top of the machine to assist the operator in the effective and
\nsafe
\nsafe set-up and general use of the machine.
\nSafety measures according to global standard
\nExtended safety measures 2021
\nSupplement to option [SD755]:- RFID door lock- Safety foot switch with locking mechanism- Switchable locking function of the steady rest lever arms- Adaptation of electrical\/mechanical components in accordance with ISO16090-1
\nAbsolute positioning system (linear axes)
\nCOOLANT SUPPLY
\nCoolant supply through the milling spindle
\nCooling 5 bar through the milling spindle (incl. simultaneous flood cooling)<\/p>\n
Flood cooling is provided by additional coolant nozzles on the spindle.
\n(external cooling) – selection possible via M codes.
\nBoth cooling systems are supplied via a coolant pump.
\nCoolant tray without chip conveyor
\nComplete coolant system
\nIncludes pumps, valves, pipework and nozzles for the efficient
\nproduction of quality components.
\nCHUCKS ETC.
\nAutomatic opening\/closing of the chuck jaws (via NC command)
\nFeedback of the chuck status
\nFeedback of the chuck status via sensors.
\n8″ power chuck with throughfeed (main spindle) Kitagawa B-208 for
\nbar passage
\nHIGH ACCURACY OPTIONS
\nPitch error correction input X, Y, Z
\nMEASUREMENT SYSTEM
\nAutomatic Tool Eye
\nMeasurement of the tools in the machine during set-up operation or for tool
\nwear correction
\ntool wear correction and tool breakage detection in automatic mode.
\nNUMERICAL CONTROL
\nFunction for simultaneous rotation of the turning and milling spindles
\nRelocation Detector
\nMazatrol SmoothG control
\n19″ LCD colour screen (touch screen)
\nEIA\/ISO package
\nEIA\/ISO – Input function
\nEIA\/ISO – Additional functions
\nHelical interpolation
\n3D tool correction
\nWorkpiece coordinate rotation
\nGeometric function
\nScaling
\nExternal data input\/output
\nThread cutting function (G33)
\nReversal time feed G93
\nG37 Tool length measurement
\nPolar coordinate input (EIA)
\nThe end point of a movement can be specified with radius and angle.
\nOptional stop (optional stop)
\nAutomatic operation is stopped if the code M01 has been programmed;
\nthe menu for optional stop continues to be displayed inversely
\nAdditional workpiece coordinate systems 300 pieces
\nUser macro (600 variables)
\nMazak tapping\/drilling cycle Tornado in EIA\/ISO. (Only possible on machines
\nwith Y-axis
\naxis).
\nThis function can be used for helical machining
\nholes or bores, including the chamfer, of different sizes with just one tool.
\nsize with just one tool.
\nEIA\/ISO drilling cycles (arc, grid, circle, arc, line)
\nMachining on inclined surfaces
\n3D coordinate conversion (3D coordinate conversion: G68)
\nThe G68 command can be used to create a new coordinate system by rotating the current workpiece coordinate system around the X, Y or Z axis and
\nand the workpiece zero point is offset as required.
\nThis makes it easy to create a machining programme for any surface
\ncan be easily created, as it can now be treated as being in the XY plane.
\nDrawing data direct input function
\nLAN connection (1 port) for data communication in Ethernet mode
\nAssignment by automation possible if necessary, in conjunction with the Robot
\nInterface.
\nSD Memory Card I\/F
\nSmooth standard software for M\/C
\nMAZACC-2D software (workpiece shape compensation)
\nMAZACC-3D high-speed software package
\nShape compensation for rotating axes
\nHigh accuracy control for finishing
\nSeamless corner point control
\nVariable acceleration control
\nUltra high speed machining mode
\nRapid traverse rounding function
\nIntelligent danger sign (ISS)
\nDuring manual and automatic operation, the INTELLIGENT SAFETY SHIELD
\n(ISS) checks machine sequences for collision hazards in advance, based on the
\n3D models of the machine
\nmodels of the machine components & the commanded movement distances.
\nIf a collision is foreseen, a warning message is immediately
\nis displayed immediately and the axis movement is stopped.
\nIn the initial state of the machine, the ISS is suppressed until the initial
\nzero point
\nzero point feedback has been executed (only for machines for which the zero
\npoint feedback
\nzero-point feedback is essential).
\nIn this initial test state, the machine operation is subjected to a collision
\ncollision check in all respects (on models of machine, workpiece, clamping
\ndevice and cutting tool),
\nclamping device and cutting tool).
\nINFO: Special geometries of tools or tool holders are not taken into account in
\nthe
\nISS function!
\nCAD\/CAM software
\nOperating system: Microsoft Windows 10
\nSmooth AI – Intelligent heat shield
\nThis option enables the compensation of unexpected position errors (workpiece\/
\ntool tip)
\ntool tip) that can be caused by temperature fluctuations in the machine\/
\nenvironment.
\ncan be caused by temperature fluctuations in the machine\/environment. In
\naddition to tuning the compensation factor,
\nthe Ai version offers a teach-in function.
\nSpecial accessories:- Additional set of manuals in electronic form on CD- Main spindle motor AC 15 kW (20 HP)- Additional work area lighting (LED)- Tool magazine for 36 tools (CAPTO) Type: 1-chain tool magazine- Signal light (3-colour LED), rectangular- Coolant temperature control
\nRegulates and keeps the coolant temperature constant to
\ncounteract heat distortion.
\nFor this purpose, the coolant is drawn in by the cooler’s built-in pump
\ncooled and returned to the coolant tank Cannot be combined with local systems.<\/p>\n
(Knoll\/Mayfran\/etc.)- High-pressure cooling 15 bar through the milling spindle (incl. simultaneous
\nflood cooling).
\nFlood cooling takes place via additional coolant nozzles on the spindle.
\nspindle. (external cooling) Selection possible via M codes.- Chip conveyor, hinged belt, lateral ejection, 1000U- Preparation for Multi & Flash Tool System- B-axis indexing 1 degree (clamping with coupling<\/p>\n
– Used machine without warranty – all dimensions- All dimensions, weights and performance data are non-binding<\/p>\n","protected":false},"excerpt":{"rendered":"
Technische Daten:\u00a0 2021 yom 1100 cutting hours turning diameter 500 mm turning length 1016 mm control Mazatrol Smooth G axis stroke (X,Y,Z) 450\/200\/1066 mm 1436 mm rapid travel x\/y\/z 40000 mm\/min rapid travel W 30 m\/min Main spindle: spindle turning speed range 35 – 5000 U\/min Motor output (40%ED) 15 KW capacity at 100% 11 […]<\/p>\n","protected":false},"featured_media":5412,"template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}}},"product_brand":[],"product_cat":[25,33],"product_tag":[],"class_list":{"0":"post-5411","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-cnc-dreiebenker","7":"product_cat-andre-maskiner","8":"desktop-align-left","9":"tablet-align-left","10":"mobile-align-left","12":"first","13":"outofstock","14":"shipping-taxable","15":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/bruktemaskinernorge.no\/no\/wp-json\/wp\/v2\/product\/5411","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/bruktemaskinernorge.no\/no\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/bruktemaskinernorge.no\/no\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/bruktemaskinernorge.no\/no\/wp-json\/wp\/v2\/media\/5412"}],"wp:attachment":[{"href":"https:\/\/bruktemaskinernorge.no\/no\/wp-json\/wp\/v2\/media?parent=5411"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/bruktemaskinernorge.no\/no\/wp-json\/wp\/v2\/product_brand?post=5411"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/bruktemaskinernorge.no\/no\/wp-json\/wp\/v2\/product_cat?post=5411"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/bruktemaskinernorge.no\/no\/wp-json\/wp\/v2\/product_tag?post=5411"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}